Flexible MaterialsConverting
Being a world-class manufacturer of die-cut parts requires more than just state-of-the-art equipment—it takes a team of exceptional thinkers and doers dedicated to engineering innovation, supply chain optimization, and manufacturing excellence.
At Monaatco Foam, we go beyond die-cutting. We understand that die-cutting is often the final step in converting raw material into a finished, functional part. That’s why we commit to bringing key ancillary processes in-house, helping to streamline the supply chain and enhance cost-effectiveness for our customers.
Our holistic approach ensures not just high-quality parts, but also smarter, faster, and more efficient production from start to finish.
Materials ConvertingCapabilities
We’ve made strategic investments in the technology, equipment, and expertise needed to manage the flexible materials converting process from start to finish. This end-to-end capability allows us to deliver greater efficiency, consistency, and value for every project we take on.
Material
Sheeting
Monaatco Foam can process sheet materials in sizes ranging from just a few millimeters to several feet in length, depending on application needs.
SurfaceTreating
Some materials bond easily through standard laminating, while others require extra support. That’s why Monaatco Foam offers plasma and corona surface treating to enhance bonding on low surface energy materials.
Clean Room Converting
Monaatco Foam offers clean room converting at three of our four facilities, making it ideal for medical, electronics, and other applications that require strict cleanliness and contamination control standards.
Digital Printing
Monaatco Foam provides single and full-color digital printing solutions, ideal for everything from basic part marking to detailed, high-resolution graphics, ensuring clarity, durability, and customization for every application.
Tight Tolerance
Slitting
Monaatco Foam offers a full range of slitting services—from single knife to rotary and roll slitting—delivering precise cuts and maintaining extremely tight tolerances across various materials and applications.
Wide Web
Embossing
Looking to enhance the acoustic performance of your die-cut foil part or improve the formability of your automotive heat shield? Monaatco Foam offers extensive embossing capabilities for foil, film, and paper materials, with widths up to 60 inches. Our embossing solutions are designed to improve material performance, functionality, and appearance—tailored to meet the specific needs of your application.
We also have the ability to configure our rotary die-cutting machines with multiple stations and materials, allowing us to perform in-line lamination, scoring, sheeting, kiss cutting, and more, all within a single, streamlined process.